Dear Friends,
In this article we will see step by step guideline to implement the lean manufacturing concept in production plant. we already see the benefits of lean implementation like increased production, quality improvement, increase in profit margin etc.In the lean implantation first all should have knowledge about the lean tool & lean concept also principles of lean. After than culture & implementation will start.
Step by step procedure to implement the lean concept:
1: Mindset change-Start with action in the technical system
2: Training- ensure that all members of staff are correctly coached
3: VSM - Start with value stream pilots to demonstrate lean as a system and provide a "go see"
model
4: Kaizen-Use Kaizen workshops to teach and make rapid changes
5: Responsibility-Organize around value streams
6: Develop communication and feedback channels for everyone
7: Make it mandatory
8: Goal-Keep leadership focused on long-term learning
9: Prepare for resistance from middle management during implementation
10: Be opportunistic in identifying opportunities for big financial impact
11: Realign metrics from a value stream perspective
12: Build on your company’s roots to develop your own "way"
13: Hire or develop lean leaders and develop a succession system
14: Leaders must thoroughly understand, believe in, and live the company’s "way"
15: Create a positive atmosphere
16: Use experts for teaching and getting quick results
17: Track performance and make results visible
18: Benchmark with other companies
19: Set up a Lean Enterprise Steering Team
20 : Don't celebrate too early or give up too soon
in this way we can implement the Lean concept and get the benefits of it.
If you have any problem in implementing lean or any question about lean manufacturing please mail me at deshmukhrc77@gmail.com or reply me to below articles.
Thanks & have a nice day.
In this article we will see step by step guideline to implement the lean manufacturing concept in production plant. we already see the benefits of lean implementation like increased production, quality improvement, increase in profit margin etc.In the lean implantation first all should have knowledge about the lean tool & lean concept also principles of lean. After than culture & implementation will start.
Step by step procedure to implement the lean concept:
1: Mindset change-Start with action in the technical system
2: Training- ensure that all members of staff are correctly coached
3: VSM - Start with value stream pilots to demonstrate lean as a system and provide a "go see"
model
4: Kaizen-Use Kaizen workshops to teach and make rapid changes
5: Responsibility-Organize around value streams
6: Develop communication and feedback channels for everyone
7: Make it mandatory
8: Goal-Keep leadership focused on long-term learning
9: Prepare for resistance from middle management during implementation
10: Be opportunistic in identifying opportunities for big financial impact
11: Realign metrics from a value stream perspective
12: Build on your company’s roots to develop your own "way"
13: Hire or develop lean leaders and develop a succession system
14: Leaders must thoroughly understand, believe in, and live the company’s "way"
15: Create a positive atmosphere
16: Use experts for teaching and getting quick results
17: Track performance and make results visible
18: Benchmark with other companies
19: Set up a Lean Enterprise Steering Team
20 : Don't celebrate too early or give up too soon
in this way we can implement the Lean concept and get the benefits of it.
If you have any problem in implementing lean or any question about lean manufacturing please mail me at deshmukhrc77@gmail.com or reply me to below articles.
Thanks & have a nice day.
